BBS Automation China

BBS China started in 2003, specializes in custom automation assembly, testing, and digital factory solutions. We operate one headquarters, three production facilities, and one R&D center located in Suzhou, Kunshan, Tianjin, and Xi'an. Our products serve a wide range of industries, including e-mobility, auto parts, medtech and pharma, consumer goods, and solar energy. Due to the rapid development of the Chinese automotive market and over 20 years of experience serving global OEMs and Tier 1 automotive suppliers, BBS China has accumulated extensive and successful one-stop intelligent manufacturing solution experience. These solutions cover a wide range of applications, including e-drive systems, hair pin, battery systems, electronic controllers, brake systems, steering systems, powertrain systems, advanced driver assistance systems, seating systems, various automotive motors, ECUs, sensors, and in-vehicle display screens, etc.

Product 1

Development technology/material/manufacturing process name

Lean Solution for Hairpin Stator Production

Innovation Highlights

The whole process flow：Lamination loading,Laser marking on lamination,Insulation paper inserting,Wires forming,Wires inserting incup,Wires inserting in lamination,Coil pressing,Paper height,Widening,Widening size inspection ,Turn over station,Laser welding,Welding outward and size inspection,TIG repair elding,Busbar assembly,Busbar welding,Storm cleaning,NTC assembly and Mid test，etc.

Development phase

Applications

Electric drive system，Drive motor

Photo of exhibits recommended

Product 1

Development technology/material/manufacturing process name

Winding equipment

Innovation Highlights

Needle winding，Single-tooth-winding,Flyer Winding，etc. Related Process Flows： Stator preparation Stator / rotor slot insulation Endcaps placing Commutator placing Stator press forming and laser welding Hot staking Pin and IDC insertion All related motor, rotor and stator assembly processes Commutator turning including mechanical & visual check Integrated final motor test systems and performance testers

Development phase

Applications

Automobiles, household appliances, power tools, various drives, etc

Photo of exhibits recommended

Product 1

Development technology/material/manufacturing process name

Electric Drive System Mass Production Solution

Innovation Highlights

Including Rotor, Stator, Inverter, EDS/E-Axle, etc. Main Process： Magnetic block insertion Caulking Press Shaft Assembly Balance Disk Dispense Sealing Stator Marriage + pre screwing (3x) Rotor Marriage Dispense & mount motor cover Isolation Test motor Remove cover, fix cables, mount busbar sealing Laser cleaning EMC filter + power module Plasma activation power module Dispense inverter cover sealing Screw inverter cover Screw UVW, mount O-ring, mount & screw cover, mount hose Mount Hose Leakage

Development phase

Applications

Electric Drive System for New Energy Vehicles

Photo of exhibits recommended

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